Pro-Series Fuel Cell - Track 45L Vertical L495 x W420 x H280
The Tusker Designs Pro-Series fuel cell is engineered to accommodate complete custom applications while maintaining a high-end, premium aesthetic.
Interlocking Tab-and-Slot Design: The outer shell and internal plates self-align seamlessly to ensure perfect square alignment and minimize setup time before welding.
Integrated Anti-Slosh Baffling: Internal rigid baffle skeletons eliminate fuel movement during hard cornering or steep climbs while providing major structural bracing to the tank walls. (Note: Skeletons can be omitted by the builder if aftermarket fuel baffle foam is preferred; ensure any foam used is compatible with your chosen fuel type).
Standardized Hardware Interfaces: Designed to accommodate our 3-bay mounting flange. Making this fuel cell compatible with a huge range of industry-leading hardware and accessories.
Comprehensive Digital Package:
DXF files for laser cutting
STEP files for CAD modeling, assemblies, testing fitment, and modifying
PDF shop drawings of folding details, specifications, and dimensions
Specifications
Material Compatibility: 3.0mm (1/8") aluminum sheet
File Formats Included: DXF (2D Flat Pattern), STEP (3D Solid Model), PDF (Folding details)
Design Features: Integrated internal baffle skeleton, pre-calculated bend allowances
Footprint Styles: Available in multiple configurations
Mounting Flange NOT included: See our mounting flange product listing to select your desired component configurations.
Fabrication, Modification & Liability Policy
All Tusker Designs file packages are supplied strictly as universal, "blank canvas" blueprints. They are intentionally designed without vehicle-specific mounting brackets or pre-cut bolt holes so you can modify, scale, and adapt them to your unique project.
To the maximum extent permitted by law, Tusker Designs digital products are sold on an "as-is" basis for motorsport and off-road use only. Because Tusker Designs has no control over your physical fabrication process, material selection, cutting accuracy, welding quality, or adherence to local vehicle standards, we accept no liability for the final physical build. It is the buyer’s sole responsibility to safely modify, weld, and thoroughly pressure-test all finished components at their own risk.
NOTE: Product images are for display purposes only and may not depict the exact proportions of your selected capacity.

